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Fabric Spotlight: Econyl [Case study + Examples]

Supplycompass take a look at Econyl - one of the fabrics that has taken the fashion industry by storm - and look at why it's such a great material to use

22 June 2018

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Written by Flora Davidson, Co-Founder of Supplycompass. Supplycompass helps brands and manufacturers find each other and work better together. Through the Supplycompass platform, brands get matched with a manufacturer, receive cost estimates, create tech packs, request samples and manage production all from one dashboard. Supplycompass is harnessing the power of tech to bring greater trust, transparency and collaboration to global supply chains. 


As the world grows steadily more environmentally conscious, more and more brands are beginning to experiment with using the latest generation of recycled fabrics to meet public demand for sustainable options. One of these new materials rapidly gaining in popularity, especially in the swimwear industry, is known as Econyl. But what exactly is it and how does its use benefit the environment?


 What is Econyl? 


Econyl is a form of nylon that is made entirely from waste products. It is made from a range of post-consumer waste including abandoned fishing nets, carpets and rigid textiles and aims to be a green alternative to the original product which is made from a derivative of oil.


 The History of Econyl 


A relatively new product, Econyl launched in 2011 and is made by Aquafil Global, a leading manufacturer of Nylon 6, also known as polyamide 6. Founded in 1956, Aquafil, based in Trento, Italy has a long history of manufacturing. In 2008 the company decided to add an energy and recycling division with chairman and CEO Giulio Bonazzi stating “Either you become sustainable or you will have to exit from the business”. Three years later, Econyl hit the market.


How is Econyl Made?


To make Econyl, waste products such as reclaimed fishing nets are first taken to pretreatment facilities where they are sorted and shredded into pieces small enough to be put through the Econyl process. The shredded material is then moved to a regeneration plant where they are put into huge chemical reactors that, through a process of de and re – polymerisation break down the components of the material and re-generate the polyamide 6. The final product is then processed into yarn.



 How Eco-friendly is Econyl? 


Econyl has great eco-friendly credentials, firstly the use of abandoned fishing nets is helping to clean up the seas, entanglement in abandoned nets causes the death of many thousands of whales, dolphins and other sea life every year. For every 10,000 tonnes of raw materials recycled into Econyl 70,000 barrels of crude oil are saved, and 57,000 tonnes of CO2 emissions are avoided compared to traditional production methods.  Econyl fabrics can be recycled infinitely without losing quality, supporting the vision of a more circular fashion industry.


 What are the Uses of Econyl? 


As Econyl has all the properties of traditionally made Nylon 6, it has the same wide range of uses. Big clothing brands such as Adidas, H&M and La Perla, plus numerous others have already started to use Econyl in a range of clothing including swimwear, underwear and sportswear. It also has applications within the home, with companies such as Forbo Flooring and carpet concept using it in their production processes.


Sign up to Supplycompass today to find and work with recycled fabric suppliers and garment and sportswear manufacturers around the world.

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